Digital Fabric Printing Services That Changed The Narrative of Textile Printing
People used to wear different types of cloths in which one shaded and printed fabrics are included. They are the textile sector product where they are manufactured in different designs, shades, and patterns, so they look diverse and beautiful. For this purpose's achievement, the giant printing machines are used that print thousands of miters clothing line in a few hours. If we talk about Pakistani Digital fabric printing services, they are the best and produce the printed fabric that matches the international standard. It is the reason that Pakistani attires are famous all over the globe, no matter they export in raw material or ready-to-ware garments, they are equally recognized in the international market.
Before starting the topic, we should have a basic idea about what is digital printing? As its name clearly explains that it is the form of printing in the textiles by using the technology that is conventionally carried out in the textile industry. It is a complete step by step procedure from fabric selection to the final designed product. In this process, the fabric is selected, treated, streamed through the high-speed printers, then washed dried colors mixing designing printing. The whole process is carried out on the digital printer, which works on the basic principle of directing small ink droplets from a pointing nozzle to the target.
Digital fabric printing is a modern textile printing technique that makes the printing textile more effective and prospers. This technique is generally an ink-jet-based method that authorizes printers to print extremely good quality designs on a large-scale fabric. Nonetheless, some fabrics do not give satisfactory results when printed out with this digital technique. For the complete understanding of why some materials are not suitable for printing, we should first be known for the whole digital printing procedure.
The Procedure of Digital Printing:
First of all, in digital textile printing services, the given fabric is preprocessed to get better results after printing. The machine of digital printing uses a printable pattern from a digital data file that is inserted in the machine already. Then the device reads the correct color, and in the last, the machine prints the desired color and pattern on the fabric. This process is done at high speed; that's why it is more effective than other printing methods. The printing machine has various heads which are used to color the fabric by Nanoscopic droplets of ink. The heads' positions are placed at few millimeters above the surface for better working of the machine. A particular type of printer known as SPG Printers Archer technology authorizes a distance of about four millimeters above the surface automatically.
After the printing process completes the fabric, the fabric is dried, steamed, washed, and finished, and this is how all the digital printing technique works. This procedure is considered very innovative because the most significant advantage is a time-saver as machines do all the work. Time is saved when machines do the job instead of people doing the laborious work by their hands.
RGB AND LAB in Printers:
RGB is the color scheme of three colors red, green, and blue. LAB color space is basically for the boost in the colors. It is also helpful for the definition of the images. LAB is so precise up to the human vision.
Developments in The Digital Textile Printing Market:
The digital market is growing day and night very rapidly just because of the increasing population increasing trends in the fashion industry increase in the demand for the new designs. When we look in the fashion industry, the top brands like H&M, TOPSHOP, and ZARA are the leading drivers in the digital printing market. The growth in this field is so rapid that it is estimated that by 2024 the estimated projected area for this market will be 36.8 billion square meters as we know that it is the technology era by the end of 2024 that digital textile printing will control almost 5 to 10% of the whole textile printing market.
How Digital Fabric Printing Online Works?:
The garments industry includes essentials that can be worn. e.g., t-shirts, bags, sportswear, uniforms, blankets, bandanas, caps and headwear, aprons. These all clothing fabrics can be printed and for your assistance, here are the essential who are included in this process.
Fabric:
First of all, the choice of fabric is very important. The fabric's properties matter a lot; it is of many different types like natural fibers, synthetic blend of both synthetic or natural it can be stretchy or non- stretchy. Each fabric went through the digital process, and the final product can be obtained.
Example: the example of the digitally designed fabrics are flags, banners, sportswear, etc.
Ink:
The most important question here is the choice of ink and color according to the fabric.
The following inks are used on the following fabrics:
Pigment ink → natural and synthetic fibers
Acidic ink → natural fibers
Sublimation dye ink → polyester
Printers:
There are basically three types of printers that textiles use depending on the ink and the fabric type.
Types of Printers:
1. Multi-pass industrial textile printers.
2. Single-pass industrial textile printer.
Software:
The software of printers converts the information in the design into the understandable language for the printer. It also helps where to place ink and also helps in size adjusting.
Fixing the Fabric:
The ink and the fabric we choose will let us know that what type of fixing we need. Roll fixations or heat press or on typically large scale industrialized equipment are in use.
Advantages:
Here we will discuss the actual advantages of digital-based textile designing in the textile printing industry.
1. Water and Energy Saving:
It helps in the water-saving because there is no need for washing rotary screens, and there is less chemical waste in this process, so this process is environment friendly.
2. Low Cost:
This is because of less screen engraving and color separation, so this process is budget-friendly.
3. Low Sample Costs:
Because it is a digital process, there is no need for separate sampling and separate test screens for individual patterns.
4. Quick Sampling and Quick Delivery:
As the whole process is digital and can be designed and adjusted on the spot, each adjustment is so quick.
5. High Resolution and Flexibility:
Digital printers give fine patterns and unlimited color combinations because there are endless rotary screens in digital printers.
6. Less waste:
As this process is performed precisely, there is no waste in these process droplets of ink is dropped on the fabric very precisely.
Disadvantages:
There are some cons, and then digitally printed fabric range is limited compared to screen printing. This print is not so long-lasting. White color cannot be reproduced through this process. It is not ideal for bulk printing. If we look around, we will come to know that digital textile printing is so obvious in many fields as in the;
Different Types of Textile Printing in Industries:
The first question arises when you start a fabric printing company: how can you determine the best type of industrial printing, and how can that technique help you fulfill the consumers' desires? First of all, you should know how many types of printing are available in the industry. The most commonly used printing techniques are three, which are widely used in the industries.
1. Rotary Screen Printing:
This type of printing includes a sprinting technique that further uses a woven network that helps to support a pattern of ink-blocking. The process continues as the stencil attached creates open areas that move printable material or ink, forcing them to convert into a sharp-edged image on the fabric's surface. This screen printing process is a seminal process which leads to less production. That's why in 1947, the idea was proposed to create a rotary screen printing the concept was to take a flat screen and then rotate it by closing the flat screen ends at once, and this idea made the process continuous.
2. Flat-Screen Printing:
This printing type is almost the same as of rotary screen printing, and there is a fact that makes both types the same is the paste of printing is moved to the fabric through openings in especial screens which are made to design patterns on the fabric. Different screens are made for every color which uses in making design. The machines of flat-screen printing can be automatic or partly-automatic or manual too. The fabric printing companies used this method mostly because all the colors on the pattern are printed at once without time-wastage. Even you can start a small business of wholesale digital fabric printing dresses and cloths with the minimum capital.
3. Digital Printing:
This technique is the latest revolution in the textile industry. This method filled the gaps between the customers' supply and demands that are unable to do with traditional machines and hand-made printing on the fabric. The machines do the process described above without any man-assistance, and this innovation increases the supply in the markets and develops the industry.
Digital Textile Printing Materials:
printers' heads are used in this process that helped the industry flourish; the printer-heads are very near the fabric when they print with ink-jet on the fabric, so that's why this process is not suitable for all kinds of fabrics. This technique is used for both knitted and woven fabrics but below, we specified the materials on which this technique is fit or not:
1) Cotton:
Cotton is a natural fiber that is widely used for clothing worldwide because of its lofty comfort, durability, and moisture control. The printing procedure can be done on cotton with the help of printing machines. For printing on cotton, most textile printing companies use reactive inks to attain high quality, and these reactive inks give the fastness of washing on cotton materials.
2) Viscose:
Viscose is also a natural fiber that is broadly used in the world's fashion industry, and digital printing can be possible on this material. If we compare the printing on cotton and viscose with reactive inks, textile printing companies found better results viscose with these types of inks.
3) Silk:
As we know, silk is also a natural fiber, and this material is also appropriate for digital textile printing. We can print this material with reactive inks when priority is high-fastness and acid inks, respectively when priority is a color gamut.
4) Wool:
Digital textile printing services can be done on wool too, but as there are many wool types available in markets, dependence on printing is of the kind of yarn. If you use hairy wool, which means wool with wobbly threads, you have to place the printer head far away from the fabric's surface. The woolen yarn is thicker five times as the nozzle of the printer head, and if you place near the surface, then it can cause severe damage. For preventing this damage, SPGPrinters archer technology supports printing on any type of wool material.
5) Polyamide Lycra:
This fabric type is used mostly for swim-wear, and this type of fabric can be used because of the flexible printing option. The best digital printing services can be done with acid inks because these types of ink help you to gain wash fastness, highest color brilliance, and resistance for chlorine and saltwater.
6) Polyester:
In the industry of fashion, polyester has become the most demanded fabric material in a couple of years. The problem with the printers on polyester is that when printed with disperse ink, the printer heads become contaminated with a mist of ink. To prevent this, polyester is now printed with sublimation inks successfully. But latterly, this needs an expensive printer and a belt system to grip the fabric, but somehow, printing with sublimation inks instead of dispersing inks lowers fastness.
7) Mixed Fabrics:
These kinds of fabrics create a challenge for digital textile printing as the fabric is made up of two types of materials. Only one kind of ink is used in digital printing at a time because each fabric material needs a specific type of ink. So the material that made most of the fabric, the printer use that material ink, and the printing on the fabric results in pale colors. Typically, the lithography method can easily hold mixed fabrics with a division of 70 to 30%. For example, if a material contains 70% cotton and 30% of polyester can be printed with reactive inks, the division of 60 to 40% will restrict the fabric's depth of color.
Manufacturing of The High-Quality Designs on a Large Variety of Fabrics With The Help of Digital Textile Printing:
The innovative digital printing technique helps textile industrialists to enhance print quality and boost up the production rate by printing more effectively on the fabrics. Due to these reasons, more standard printers are adapting to digital textile printing in the industry. The digital printing method optimized the printing process and helped increase customer demands for high-quality patterns, shorter runs, and fast turnaround with changing trends.
Digital fabric printing online increased the growth of fast-fashion and customers' standards of quality, which are rising day by day as fashion trends are rapidly changing all over the world—digital textile printing aid textile owners by being the solution to all their challenges in the past. With digital printers' assistance, the businessmen managed to lessen production costs and match the consumers' ever-growing desires.
Short-term delivery and fast sampling caused by digital printing helped textile holders a lot by bringing new designs to the market more quickly. Digital fabric printing online can also alter the place digitally. This technique gives textiles an advantage over producers that are still using traditional methods of printing fabrics.
Benefits of digital fabric printing textile:
- Quick Delivery:
In digital printing, full-color print is concluded in only one process without using any other procedures or plates. This is how this process enables quick delivery in the markets.
- Low Cost:
All the processes are done on one spot with the help of digital printer machines and lower production cost.
- Full Color:
Without any restriction of colors, numerous patterns can be possible with full color and gamut printing.
- Time Consumption by Matching of Colors is Reduced:
With the help of digital textile printing, it is possible to develop a single sample of the same quality. Digital innovative technique makes simple and easy color matching based on original production design, and due to this, there is no time wastage.
- Environment-Friendly:
The printing procedure involves ink-jet printing, and it lowers the waste of inks as ink droplets are ejected only to the parts of the fabric which are to be printed.
- Small Volume Production:
The technique produces printed fabrics on-demand and in only one process, and with this customized production for customers, it will help owners grow more.
- High Added Value:
The buyers' demands can be responded quickly, depending upon the changing trends and seasons and the fashion world's hobbies. Moreover, digital printing allows textile owners to give texture print, glossy finish, and embossed effect on the fabrics to make them more attractive to consumers.
Global Market and Digital Textile Printing:
we can say that digital printing is somehow fashion dependent due to shorter weather forecasts the fashion trends in a year are increasing there are almost 5 to 6 fashion forecasts in a year. As the trends are changing continuously, customers are demanding different verities and designs, as well as quick sampling and quick order deliveries. The world of digital fabric printing services is changing continually, aiming at the rapid response. A vast variety is not enough; ecology is also a very important minimization of the waste, and reducing environmental pollution is also very important. It is also a very quick process as compared to the conventional process that takes 6 to 7 weeks for printing whereas the digital process requires only 2.5 weeks for delivering the final product.
Is this Printing Process Environmental-Friendly?:
Of course, it is more eco-friendly because the inks used in this process are water-based and easily soluble. As compared to screen printing, the digital one is more eco-friendly because, in this process very carefully, we use the exact ink, so ultimately, there is no wastage. Screen printing has more chemical waste. In digital printing, a considerable amount of water and electricity eliminates that can be reuse in screen preparation and clean-ups.
Moreover, many new textile business holders ask for custom fabric printing services, but they don't know where to get it. People are also making money by selling wholesale digital fabric printing and exporting it to the neighboring countries. It's not easy for the newbies to deal with the big Textile market and circulate their business in a better way. Therefore, we suggest visiting TextileMarket; it’s an open platform for all the customers and dealers where you can get a vast variety of textile goods and services offered by small and big textile holders. It’s the only place where you can find different and affordable raw material options, readymade garments for kids and ladies, online yarn, textile machinery (manual or digital), or even you can get the custom fabric printing services as well. This portal is not beneficial for enterprises. Still, it is designed to accommodate the local and internal consumers so they can come and get the exclusive range of textile stuff of different types.
Well, you can freely sell and buy goods and services on this portal. There are no charges of visiting or even using the TextileMarket portal. You can freely negotiate with your local or international dealer and make any deal without any interference. The primary aim to design this platform is to connect the local and international textile market, so; the people can get what they want and what they require. When you need to take the assistance of any textile printing companies, you are welcome here. You will get unlimited access of fabric business holders of different levels that you can utilize for your business.
